Cell Protection Rapid Door


Automated manufacturing processes require rigorous safety measures to maximise available production space and ensure the safety of personnel and equipment from harmful objects or dangerous environments.   

This roller door is purpose-built for high speeds on automated production processes providing complete isolation and safe access conditions to production stages in under 2 seconds. 

The door performs at a CAT 2 performance level D for operator safety and door access. For machinery integration, additional safety switches can be integrated achieving up to CAT 4 and performance level E.

The control box is UL approved for projects across the USA & Canada.


Model Features 


Roller Door Structure

The Cell Protection Rapid Door is manufactured from a sheet steel construct with the top cassette frame using mild steel RHS with steel end plates for motor and bearing components. Its strong framework makes this roller door a stand-alone unit.

The Cell Protection Rapid Door is manufactured from a sheet steel construct with the top cassette frame using mild steel RHS with steel end plates for motor and bearing components. Its strong framework makes this roller door a stand-alone unit.

Motor/Gearbox 

The motor can be easily positioned on either side of the roller door and at 90 degree increments.  Each motor comes with a brake key attachment allowing free movement of the door during planned maintenance or in the event of a power failure.  

The motor can be easily positioned on either side of the roller door and at 90 degree increments.

Each motor comes with a brake key attachment allowing free movement of the door during planned maintenance or in the event of a power failure.  

Non-Contact Safety 

A safety light curtain is integrated into the legs elements to monitor the aperture up to a height of  XXX. The safety light curtain ensures compliance with DIN EN 13241-1 safety requirements. This feature takes away the need for additional safety devices (e.g. safety bump strip) providing complete protection to operate open and close speeds up to (0.8 m/sec).  

A safety light curtain is integrated into the legs elements to monitor the aperture up to a height of  XXX. The safety light curtain ensures compliance with DIN EN 13241-1 safety requirements. This feature takes away the need for additional safety devices (e.g. safety bump strip) providing complete protection to operate open and close speeds up to (0.8 m/sec).  

Touch Action Buttons

Depending on the required function, each roller door can be fitted out with a range of touch action buttons. These can either be our standard for the open and close condition or to a configuration uniquely designed around the client’s specifications.   Shown above are two bespoke button configurations developed for Tesla and JLR. Emergency stop push buttons are mandatory on all load doors with personnel interaction. 

Depending on the required function, each roller door can be fitted out with a range of touch action buttons. These can either be our standard for the open and close condition or to a configuration uniquely designed around the client’s specifications. 

Shown above are two bespoke button configurations developed for Tesla and JLR. Emergency stop push buttons are mandatory on all load doors with personnel interaction. 

Control box 

Door comes with our own integrated control box developed to suite the applications requirements, offering a broad spectrum of integration compatability.  

Door comes with our own integrated control box developed to suite the applications requirements, offering a broad spectrum of integration compatability.  

Digital Display 

Choose to display live feed information from the door, improving information accuracy and taking away the requirement for light stacks with our new optional feature. Contact our sales team for more details. 

Choose to display live feed information from the door, improving information accuracy and taking away the requirement for light stacks with our new optional feature. Contact our sales team for more details. 


Technical specifications 


Dimensions 

  • Height : - 800 mm 6,000 mm
  • Width (Min/Max): - 800 mm to 7,500 mm

Control Box Interface

The connection is through Ethernet IP going from Its remote IO via Ethernet IP to the line PLC.


Interfacing 


Control Voltage 

24 V DC 3 amps

Main Voltage Input

415 V DC

Motor Power

0.75 KW

Operation direction

  • Vertical 

Motor Mounting Position 

Left and right hand

Operation Speeds 

 0.90 Metres Per Second opening and closing

Door Curtain 

All standard doors are fitted with a blue PVC curtain with flame retardant properties and no contamination. Other options, like slatted doors, colours and weld grade windows are available to suit the application.